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Kirpal Brush · A Vinayak Group company

India's first fully automated paint brush line.

Powered by MGG. From loose filament to a sealed export carton, every Kirpal brush is made on one automated line in Kota, for paint and tool brands around the world.

Request a quoteWalk the line

01 · Our promise

Three words we hold every brush to, and one promise we make to every brand that puts its name on one: to deliver trust.

02 · Since 1976

From one room to a fully automated line.

Fifty years ago, three people made brushes by hand. Today the same craft runs on an automated MGG line, and the care is the same.

197650 years on one craft
  1. By hand
  2. By machine
  3. Fully automated
1976 · Kota

One room. Three people. Every brush by hand.

Where Kirpal began: a single room, three pairs of hands, and brushes made one at a time.

The automated Kirpal line running the length of the main hall
Today · Kota

Fully automated, filament to carton.

One MGG line, ten stations, a check at every one. The craft from that first room, repeated exactly.

03 · The line

Ten stations. One brush at a time.

Follow one brush down the MGG line, from loose filament to a sealed export carton. Every machine, every check, in the order it happens.

04 · Anatomy

Four parts. No shortcuts.

A brush is only as good as the way its four parts are joined. We control every one of them on our own line.

Scroll to take it apart

  1. 01

    Filament

    Synthetic PBT and natural bristle

    Chosen for the paint it will carry. Tapered, flagged tips for a smoother finish.

  2. 02

    Ferrule

    Italian steel

    Formed steel that will not rust into the paint, crimped twice onto the handle.

  3. 03

    Setting

    Two-part epoxy

    A metered dose that bonds every strand to the steel. Bristles stay in the brush.

  4. 04

    Handle

    Moulded in-house

    Injection-moulded within the group, in any colour your brand needs.

05 · Raw materials

Four materials. Chosen, never assumed.

Filament, ferrule, handle and the epoxy that holds them together. Each is specified for the brush, and each comes from a source we know.

01

Filament

Synthetic PBT and natural bristle

Chosen for the paint it will carry: how much it holds, how it lays off, how cleanly it lets go.

02

Ferrule

Steel ferrules from Italy

Crimped round the knot so the head cannot turn or pull out, brush after brush.

03

Handle

Moulded by Vinayak Technoplast

Injection-moulded within the group, in each brand's own colour, ready for its mark.

04

Epoxy

Two-part, metered by machine

Dosed into the ferrule mouth to lock every strand, so bristles stay in the brush and off the wall.

06 · Material science

Material science, built with our vendors.

A brush is only as good as what it is made of. So we do not just buy materials: we develop customised solutions with the people who make them.

  1. 01

    Start from the paint

    Every brief begins with what the brush is for: the paint, the surface, the market and the price it has to meet.

  2. 02

    Develop with our vendors

    With our filament, ferrule and handle vendors we develop materials made for that brief: blends, gauges, polymers and colours.

  3. 03

    Prove it on the line

    Samples are made and checked on the line itself, so what you approve is exactly what goes into production.

07 · The brushes

Made in Kota. Made to be trusted.

Every one carries the same knot depth, the same ferrule crimp and the same finish, whether it leaves Kota with our name on it or yours.

Kirpal 3" flat brush: Natural bristle, steel ferrule, red handle with the Kirpal mark
Kirpal · 013" flat brush
Natural bristle, steel ferrule, red handle with the Kirpal mark
Kirpal · 02Brush rangeThe range, side by side
Kirpal · 03Handle detailMoulded handle and pad-printed mark
Kirpal · 04Packed for exportWrapped, labelled and cartoned

08 · Our esteemed client

Asian Paints trusted us to deliver their paint brushes.

A paint company that knows exactly what a brush has to do chose the Kirpal line to make brushes for them. We are proud to deliver, batch after batch.

Make yours with us

09 · Private label

Your brand.
Our line.

Paint companies and tool brands put their name on brushes made here. Same line, same checks, your colour and your mark. Try yours.

How private label works →
Live preview · drag to turn
Handle · Kirpal Navy
Print

From brief to your warehouse.

  1. 01

    Brief

    Sizes, filament, handle colour, quantities and markets.

  2. 02

    Sample

    Hand-finished samples on your spec, with your mark.

  3. 03

    Tooling

    Handle colour, print plates and labels set up for your line.

  4. 04

    Pilot run

    A short run on the production line to lock the spec.

  5. 05

    Production

    Full run on the automated line, batch by batch.

  6. 06

    Quality check

    Every batch checked before it is packed.

  7. 07

    Shipment

    Cartoned for export and documented for your port.

  • Filament
  • Ferrule
  • Knot
  • Epoxy
  • Handle
  • Trim
  • Print
  • Label
  • Pack
  • Filament
  • Ferrule
  • Knot
  • Epoxy
  • Handle
  • Trim
  • Print
  • Label
  • Pack

10 · Quality

Every batch, checked before it ships.

Five checks run on every batch, and every brush carries a batch code back to its run on the line.

Quality in detail
  1. 01Bristle retention

    Pull tests on the set knot so strands stay in the brush.

  2. 02Ferrule crimp

    Checked for grip, so the head cannot turn or pull out.

  3. 03Trim and flag

    Tip length and flagging checked against the spec.

  4. 04Print and label

    Mark position, legibility and batch code verified.

  5. 05Packing

    Counts, carton marks and export documents matched.

11 · What we make

Two segments. One focus.

Paint brushes for export are what we do, and where our attention stays. Mechanised painting tools are what we are building towards.

A Kirpal paint brush on a roll of Kirpal labels
01Our focus · Export

Paint brushes

Paint brushes for paint and tool brands around the world, made on the automated line in Kota. Today's business, and where our attention stays.

02In research

Mechanised painting tools

Sprayers, painting robots and accessories for painting tools. The next chapter for Kirpal, being researched now.

12 · Export

From Kota to your warehouse.

Cartoned for the container and documented for your port. We ship on the terms that suit your supply chain.

KotaTHE LINEPortCONTAINER STUFFINGSeaFOB · CIFYour marketYOUR WAREHOUSE
TermsEXW · FOB · CIF, agreed per order
DocumentsCommercial invoice, packing list, certificate of origin
PackingExport cartons, palletised for container loading

13 · The Kirpal brand

The Kirpal brand, for the next fifty years.

Alongside the brands we make for, Kirpal grows its own name. A new mark, a brand story to match, and the line that stands behind both.

  1. Since 1976

    A name painters know

    Kirpal brushes have carried our name in India for fifty years, on handles and labels alike.

  2. Next

    The Kirpal brand, renewed

    A new mark and a brand built for export, made on the same line, to the same standard.

The new Kirpal mark

14 · A Vinayak Group company

Manufacturing Certainty, in every brush.

Kirpal Brush is a subsidiary of the Vinayak Group. Manufacturing Certainty is the group's promise: the same part, made the same way, every time. Kirpal carries it into paint brushes, down to the handles, moulded within the group by Vinayak Technoplast.

Vinayak GroupManufacturing Certainty
Vinayak TechnoplastInjection moulding · our handles
Kirpal BrushPaint brushes · Kota
Handles

15 · Start


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Write to us
sk@kbrushes.com